| 1. ACOs
and CMO specialists apply a risk
management approach to ensure
a high level of confidence exists
that suppliers have systems for
material management that are
capable of ensuring that costs
of material, either purchased
or made, are accurately charged
or allocated to a contract. Those
costs are based on valid time-phased
requirements as impacted by minimum/economic
order quantity restrictions -
i.e., the material purchased
or made is based on a logical
production schedule but should
also take advantage of savings
that can be achieved by buying
or making material in certain
quantities. DFARS
252.242-7004.
1.1. On
January 25, 2002, GAO issued
Government Auditing Standard
No. 3, "Independence," requiring
the DCAA auditor and any
technical specialist providing
support to an audit to be
free both in fact and appearance
from personal and external
impairments to independence. The
standard can be accessed
at http://www.gao.gov/ under
Other Publications, click
on The Yellow Book. This
standard, effective January
1, 2003, requires the auditor
seeking technical support
to obtain representations
from the technical specialist
that he/she is independent
from the activity or program
under audit. A sample DCAA
request for technical assistance
containing the requirements
of the new standard and their
request for a signed statement
is provided as Attachment
1. The technical
specialist signs and returns
the statement as an attachment
to the technical report.
1.2. Complete reviews of a
supplier's MMAS are performed only when the ACO has
determined that there is significant risk to the Government
and that the supplier has not implemented effective
actions to remedy system deficiencies that are causing
the risk to exist.
2. RISK
PLANNING
2.1. The ACO applies a risk
management approach to ascertain and ensure the adequacy
of suppliers' material management accounting systems
for suppliers under their cognizance that meet the
MMAS DFARS requirements. The probability and consequence
of MMAS process failure is determined in accordance
with key processes that are part of the Supplier’s
MMAS.
2.1.1. In performing
risk planning, the ACO reviews all new contracts as
part of the Contract
Receipt and Review process to determine if any
contracts contain the DFARS
252.242-7004 clause, and annually reviews available
contract reports to determine whether a Supplier has
exceeded the MMAS reporting threshold. If MMAS disclosure
is required, the ACO is to request disclosure within
60 days (DFARS
252.242-7004). Suppliers making an initial MMAS
disclosure also provides a written description of their
system processes, internal control process, and identify
applicable MMAS procedures used to ensure systems compliance.
Supplier internal control documentation should contain
the results of any self-assessment of their MMAS compliance
with the standards, including an identification of
known deficiencies.
2.2. The ACO may, after receipt
of the supplier’s MMAS documentation and in consultation
with the CMO team, and DCAA auditor, require the Supplier
to provide MMAS transaction data as a means to further
validate compliance following changes to a prior disclosed
system. The supplier is required to disclose any significant
changes in its MMAS within 30 days of their implementation.
In those cases where there is a disagreement between
the supplier and ACO that a change has actually occurred,
the ACO should allow the Supplier 30 days to respond
with a disclosure, rationale why the changes are not
significant or a statement that there have, in fact,
been no changes.
Key
Processes and DCMA functional
group and associated DLAD
5000.4 chapters normally
associated with MMAS include:
|
Process/Chapter
|
Functional
Group |
|
ACOs
Contract Administrators
Industrial Specialists |
|
ACOs
Price Analysts |
|
Price
Analysts
Contract Specialists
Engineers
Industrial Specialists |
|
ACOs
Price Analysts
Industrial Specialists
Quality Assurance Reps
Procurement Analyst |
|
ACOs
Property Administrators
Quality Assurance Reps
Industrial Specialists |
|
ACOs
Industrial Specialists
Procurement Technicians |
|
Program
Integrators
Quality Assurance Reps
Industrial Specialists Engineers
Price Analysts |
3. RISK
ASSESSMENT
3.1. The ACO’s risk
assessment should utilize an IPT approach comprised
of CMO specialists and DCAA. The ACO assigns
a risk rating, with supporting rationale, for each
key process supporting the supplier's MMAS. One
element of risk assessment is risk analysis. Risk analysis
considers the probability and consequence of failure
to meet requirements. The outcome of the risk analysis
is a risk rating of high, moderate, or low for each
key process being considered. This should then result
in a prioritized risk list.
3.2. In cases where high risks
exist, the ACO determines if a MMAS Review is required
or if the factors causing the risk associated with
the key processes can be identified using other information.
Once it has been determined that a full review is required,
the ACO should appoint a Government review team leader
and form a team with members from both the CMO and
DCAA to review the supplier’s system considering
the description disclosure, subsequent disclosure revisions,
and results from any other necessary system compliance
reviews (see the table above). The team determines
the intensity level and frequency of their activity
in reviewing processes and data transactions.
4. RISK
HANDLING
4.1. The risk-handling plan is developed
and executed using the CMO and DCAA IPT and the supplier.
The handling plan is developed considering the three
levels of risk.
4.2. High Risks requires immediate
and intensive risk handling - supplier corrective action
and evaluation through process audits, data transaction
verification, and analyses until the risk is mitigated
to an acceptable level.
4.3. Moderate risks require
the establishment of scheduled process evaluation audits,
analysis, and data transaction sampling, until risk
of impact to the program/contract is reduced. The ACO
may elect to exercise any of the following risk handling
methods for both high and moderate risk:
- Requiring
Corrective Action Plans
(CAPs) - execution of the
supplier's risk handling/corrective
action plan is by definition
the primary method of risk
handling
- Progress
payment billing withholds
- Suspension
of questionable costs in
cost vouchers
- Cost
disallowance(s), if appropriate
- Notification
to buying activities
- Reduction
of billing withholds as
risk is mitigated
- Ensuring
all contract pricing technical
and special analyses contain
a recommendation relating
to any cost or pricing
data adjustments necessary
to protect the Government’s
interests
4.4. Low
Risks may involve periodic
process reviews, and data
sampling to ensure process
risk has not increased and
the process capability remains
stable.
5. RISK
MONITORING
5.1. The ACO and the MMAS team leader
monitors the impact of the supplier’s corrective
actions, if any are needed. If the supplier fails to
make adequate progress with respect to implementing
measures in the corrective action plan, the ACO is
to take further action. Further actions that the ACO
may consider are listed in DFARS 242.7205(b)(5). Those
include:
- Elevating
the issue to higher management
- Further
reducing or suspending
progress payments and cost
vouchers
- Notifying
the buying activities of
the inadequacy of the supplier’s
estimating system and/or
cost accounting system
- Issuing
cautions to buying activities
regarding the award of
future contracts
5.2. The
ACO revises the risk handling
plan accordingly, if
the corrective action plan
actions are not favorably
impacting the risk rating.
6. RISK
DOCUMENTATION
6.1. The ACO and the assigned Team
Leader records and maintains documentation on risk
planning, risk assessments, risk handling, and risk
monitoring results and updates as applicable.
6.2. The ACO maintains a log of
Supplier MMAS reviews and annually reviews the log
to identify Suppliers meeting MMAS reporting requirements,
and assess the Supplier’s past performance and
current vulnerability. |